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Building a 383 stroker - Enter At Your Own Risk

Here's my take on published tolerance's , most every spec. I can remember gave a "preferred" tolerance then a +- , If one part is at the high end & it's mate is at the low end , you'd end up w/ a very loose fit or vice-versa , "blueprinting" is an attempt to get everything as close as possible to preferred. Their are caveats when building race engines & every good engine builder has his own idea of what to set up tight & what to set up loose....
dave
 
Their are caveats when building race engines & every good engine builder has his own idea of what to set up tight & what to set up loose....

hahaha....got that right! Street, cast pistons- .002-.0035., Street, forged- .0063-.0075 thereabouts in that ballpark....then theres the MFG'ers recommendations, then theres the clearances thats run with certain oils, certain rpms, at certain temps....
It depends....a street motor is set-up tight to live a long time on the street. Racing motors are set up loose to rev with least amount of friction (Drag),
NASCAR is setup to run 8500 range all day, in heat, for 500 miles. (The motors are trash after the races)
RoadRace/Formula-Nice and tight, Really High Varied RPMS, light oil, hipressure, oilcoolers, oil actually helps cool motor, turbos actually heat soak the motor oil. Dry Sumps almost exclusively.

Each motor has its own setup....thats why theres alot of builders Winning builders that have more work than they can handle, because they build motors that perform, that win races. These folks are sought out.
Alot of us specialize....and thats what I do, specialize.
 
@fletcherson
You are right about different materials having different requirements. That's what engineers are for. Machinists work off of a drawing with the dimensions written by the engineer. The draftsman makes the drawing and puts the dimensions where they belong. Then the machinist makes the part. It was pointed out to me that the tolerance for a forged piston was different than for a cast piston. However when the engineer figured the dimensions he took the material into consideration and I would just about bet that the forged piston will be a couple of thousandths smaller in diameter than a cast piston.
Skip white performance is a pretty good size company with a lot of sales. I would say most people ordering his products have no more experience than I do. Maybe even less. If he sent out pistons .030 oversize that didn't fit a .030 oversize bore how long would he be in business? Also what if you ordered .030 over pistons and the block had to be bored .040 over to clean up the cylinders. Shipping would increase the cost of building the block considerably. A good machinist goes strictly by the drawing, unless he is blueprinting the engine. Then he would check each individual part and machine it to the mating part. Skip White offers that option for a lot more money. Then each piston rod is fit to the crankshaft and that is the only way it will work. LOL, I'm going to drive this T-bucket more than 1/4 mile at a time. Not worried about blueprinting it to run mid 6's. If it turns low 11's I'll be changing my shorts often enough.

@Dave, what screaming metal says.

@ Screaming metal Thank you for giving a good explanation of motor building. I am not a specialist. I want a good strong street motor that will last and be dependable. I wouldn't know where to begin to build a winning race motor. My cam is rated 1500 to 6000 RPM. My crankshaft is cast steel supposed to be good to 7000 RPM. I would probably never have had a problem with Hypoeutectic pistons but forged pistons came with the kit. Forged is probably overkill. Anyway I would like to thank all of you for giving your knowledge on engines to help me keep from making costly mistakes. Each one of you has given me information that I have used or will be using. So when I'm done I want to take each one of you for a ride in my T-bucket. ;-)
 
@fletcherson
You are right about different materials having different requirements. That's what engineers are for. Machinists work off of a drawing with the dimensions written by the engineer. The draftsman makes the drawing and puts the dimensions where they belong. Then the machinist makes the part. It was pointed out to me that the tolerance for a forged piston was different than for a cast piston. However when the engineer figured the dimensions he took the material into consideration and I would just about bet that the forged piston will be a couple of thousandths smaller in diameter than a cast piston.
Skip white performance is a pretty good size company with a lot of sales. I would say most people ordering his products have no more experience than I do. Maybe even less. If he sent out pistons .030 oversize that didn't fit a .030 oversize bore how long would he be in business? Also what if you ordered .030 over pistons and the block had to be bored .040 over to clean up the cylinders. Shipping would increase the cost of building the block considerably. A good machinist goes strictly by the drawing, unless he is blueprinting the engine. Then he would check each individual part and machine it to the mating part. Skip White offers that option for a lot more money. Then each piston rod is fit to the crankshaft and that is the only way it will work. LOL, I'm going to drive this T-bucket more than 1/4 mile at a time. Not worried about blueprinting it to run mid 6's. If it turns low 11's I'll be changing my shorts often enough.

@Dave, what screaming metal says.

@ Screaming metal Thank you for giving a good explanation of motor building. I am not a specialist. I want a good strong street motor that will last and be dependable. I wouldn't know where to begin to build a winning race motor. My cam is rated 1500 to 6000 RPM. My crankshaft is cast steel supposed to be good to 7000 RPM. I would probably never have had a problem with Hypoeutectic pistons but forged pistons came with the kit. Forged is probably overkill. Anyway I would like to thank all of you for giving your knowledge on engines to help me keep from making costly mistakes. Each one of you has given me information that I have used or will be using. So when I'm done I want to take each one of you for a ride in my T-bucket. ;-)
I totally understand what a machinist does, and I know what a engine builder does too. I also know that my engines will be bored and honed to the piston weather it's my 427 with forged slugs or my ole 1964 allis chalmers lawn mower with a 10 horse Briggs and Stratton because I understand that tolerances are for inspecting parts, and exact machining is to make them actually fit so it won't be too tight and scrub the cylinder and put trash in the oil or too lose and shorten the life expectancy of it. Again, it's your engine, do it your way, but I know I am correct on the bore issue, as are most of the machine shops who won't bore a block without Pistons. If the piston is on the high side of tolerance, and the cylinder is on the low side, both machinists done their job acceptably, but the end result will be wrong and visa versa. The sizing is included in the price, why wouldn't you let them do it? Just thinking out loud here. No hard feelings or disrespect intended, just how I feel on this one. It really doesn't matter how long or how many rpm it's going to run, if I am rebuilding it, I want it as exactly right as I can get it. There are 8 single cylinder engines working in unison, it's only as good as its weakest one. I want them all right.
 
If I had to bet, I would go with what you are saying. I have never actually built a race engine before. Making parts that fit each other is better than using the whole tolerance. You, and Screaming metal, and 2 old 2 fast and Mike (administrator) and others all know a whole shit load more than I do. If I was building a race engine I would do the blueprinting. I would have done everything different. I would have started with a forged crankshaft. I would go with Clevite bearings. I would have used the 6.0" rods. I would have gone with a solid roller cam. Etc. etc. If I was building a race engine I would have had it built by a professional. I would have handed over about $8000 and said call me when it's done. I'm doing like 2 old 2 fast said. I'm basically building a crate engine.
Like I said before this engine will never see the north side of 5500 RPM. I don't even know if they have a drag strip around here. So I'll probably never race it. I wish now I would have just put the engine in and used it like it was. It was running so it would have moved my T-bucket around just fine. By the time I'm done it will have cost over $2500, and now I'm afraid it'll freeze up or rattle so bad I'm embarrassed to drive it. All I can say is I do enjoy twisting a wrench and occasionally busting a knuckle. What's done is done, I'm not going to cry over spilt milk. I should have done things differently, but I didn't. If the pistons are too tight in the bore I'll take it back to the machine shop and pay to have it fixed.
Your right, there is a big difference between a machinist and an automotive machinist. This is a learning experience for me, and I have learned something new. That's why I joined this forum, so thanks for all the information. Don't give up on me, even though I am a little hard headed.
The reason he didn't bore the cylinders to the pistons is because he wanted to make sure it cleaned up at .030 over. So I didn't order the pistons until he was finished.
 
You mentioned Skip White. I am about 90 miles from them and have been to their shop several times. I have also bought quite a few parts from them. They have a great reputation in the local racing circles. Their shop is second to none, with a lot of CNC machines, dyno cell. While I was there I got to talking to Fred White, Skips dad. He is big into diesel pull tractors and makes his own aluminum rods for those monsters.
 
I'm hoping that they take into consideration the inexperience of some of their customers and make things, for lack of a better term, "fool proof". As far as I can tell I'm doing things all wrong, and not just from what one person is saying.
 
If I had to bet, I would go with what you are saying. I have never actually built a race engine before. Making parts that fit each other is better than using the whole tolerance. You, and Screaming metal, and 2 old 2 fast and Mike (administrator) and others all know a whole shit load more than I do. If I was building a race engine I would do the blueprinting. I would have done everything different. I would have started with a forged crankshaft. I would go with Clevite bearings. I would have used the 6.0" rods. I would have gone with a solid roller cam. Etc. etc. If I was building a race engine I would have had it built by a professional. I would have handed over about $8000 and said call me when it's done. I'm doing like 2 old 2 fast said. I'm basically building a crate engine.
Like I said before this engine will never see the north side of 5500 RPM. I don't even know if they have a drag strip around here. So I'll probably never race it. I wish now I would have just put the engine in and used it like it was. It was running so it would have moved my T-bucket around just fine. By the time I'm done it will have cost over $2500, and now I'm afraid it'll freeze up or rattle so bad I'm embarrassed to drive it. All I can say is I do enjoy twisting a wrench and occasionally busting a knuckle. What's done is done, I'm not going to cry over spilt milk. I should have done things differently, but I didn't. If the pistons are too tight in the bore I'll take it back to the machine shop and pay to have it fixed.
Your right, there is a big difference between a machinist and an automotive machinist. This is a learning experience for me, and I have learned something new. That's why I joined this forum, so thanks for all the information. Don't give up on me, even though I am a little hard headed.
The reason he didn't bore the cylinders to the pistons is because he wanted to make sure it cleaned up at .030 over. So I didn't order the pistons until he was finished.
Hey bucket an, I am not trying to be right for any other reason but to help anyone who hasn't experienced this stuff. I made tons of screw ups learning this stuff, He'll, I still do, but I try to smooth out the learning curve if I can, lol... The thing here is this,
 
Hey Bucket Man, I am not trying to be right for any other reason but to help anyone who hasn't experienced this stuff. I made tons of screw ups learning this stuff, Hell, I still do, but I try to smooth out the learning curve if I can, lol... The thing here is, most machine shops won't finish hone the block without having the Pistons on hand due to variations in manufacturing and knowing what material they are made of, and what type rings, there is a different finish required for moly or cast, etc... They may assume you intend to do it yourself, I don't know. You just need to make sure that this is done. They usually include this in the price of the bore job, at least the shops I have dealt with do. If not, just get it done so you are sure everything works out best for your engine. Jmo... One time I dropped off a block to get bored, etc while awaiting the parts to come in, they bored it and waited for the Pistons to hone it. When they came in, they were marked .030 but they were actually .060. They weren't cheap junk, they were silvolite, turns out they sent 455 Pistons instead of 400 as I ordered, so it happens sometimes. I had to exchange them, but that's a example of why they want the parts on hand. It could have saved two weeks and some hassle.
 
Fletcherson, your not the first person I've heard this from, your just the first person I've listened to. It makes sense that everything works better together if it's made to fit. I've been going on machinist experience. You are talking about engine building experience, of which I have very little. As a machinist I was a perfectionist. If I varied .001 from the mean I adjusted to the mean and continued the process as long as my part was in tolerance at .001 off the mean. Normal tolerance being +/- .005. Automotive parts were usually +/- .003. Some as tight as +/- .001. I always thought the rings were placed on the piston to fill the gap in tolerance. Able to fill the gap from the low on the piston to the high on the bore. Anyway I'm not mad, I just feel kind of stupid for spending so much money and not knowing what I'm doing. I sure hope it works out. Maybe they will all be too tight and a trip back to the machine shop will fix it with the hone. He has a nice setup. I will be paying special attention to piston fit, thanks to you, so I won't do any damage. If the bore is too big I guess I'll just get a real loud stereo so nobody can hear the pistons slapping around in there. :)
 
Hey bucket an, I am not trying to be right for any other reason but to help anyone who hasn't experienced this stuff. I made tons of screw ups learning this stuff, He'll, I still do, but I try to smooth out the learning curve if I can, lol... The thing here is this,
Sorry, I had a glitch, to finish my previous post, most machine shops won't finish hone a block without having the Pistons on hand due to variations in manufacturing, the material used, and what type rings are used. There is a different finish for moly or cast, etc... The shops I deal with include the price of the hone in the bore price, maybe your shop thought you wanted to do your own honing, I don't know, but you need to make sure it is done to have the best result for your engine. Jmo. If you have to take it back in to them, no biggie. There is no shame in not knowing stuff, only not doing what you know you should do, lol...
 
Fletcherson, your not the first person I've heard this from, your just the first person I've listened to. It makes sense that everything works better together if it's made to fit. I've been going on machinist experience. You are talking about engine building experience, of which I have very little. As a machinist I was a perfectionist. If I varied .001 from the mean I adjusted to the mean and continued the process as long as my part was in tolerance at .001 off the mean. Normal tolerance being +/- .005. Automotive parts were usually +/- .003. Some as tight as +/- .001. I always thought the rings were placed on the piston to fill the gap in tolerance. Able to fill the gap from the low on the piston to the high on the bore. Anyway I'm not mad, I just feel kind of stupid for spending so much money and not knowing what I'm doing. I sure hope it works out. Maybe they will all be too tight and a trip back to the machine shop will fix it with the hone. He has a nice setup. I will be paying special attention to piston fit, thanks to you, so I won't do any damage. If the bore is too big I guess I'll just get a real loud stereo so nobody can hear the pistons slapping around in there. :)
If something I said helped, great, glad to do it...if not, sorry to wast the bandwidth, just killin time anyways, right...lol
 
The cylinders have been honed as you can see in the first picture, but that doesn't mean they can't be honed again, or a little more. Forged aluminum pistons make a little more noise until the engine warms up anyway. I'll be letting everyone know how bad or good it all goes together with pictures (with little circles and arrows) when all the parts arrive.
 
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The cylinders have been honed as you can see in the first picture, but that doesn't mean they can't be honed again, or a little more. Forged aluminum pistons make a little more noise until the engine warms up anyway. I'll be letting everyone know how bad or good it all goes together with pictures (with little circles and arrows) when all the parts arrive.
Hey, look at it this way, you know what to look for, so now you can make whatever adjustments are needed... Or tell us all what asses we are cause it's ok, lol. Luck is better than skill sometimes anyways, it just doesn't usually work out that way for me. Just answer this question to yourself for your own benefit, did you get cast or moly rings? If they are moly, they require a much finer grit hone than cast. I made that mistake once because I did t know until after the fact. The moly rings wear and won't seal right if not correctly honed.
 
LOL, luck is never better than skill. Both is best. I'll have to check on those rings. I think they are moly. Sounds like I'll be making a trip back to the machine shop anyway. Glad it's not to far away. lol
 
I called Skip White Performance, and ask them a few questions about the rotating assembly. Here's what they told me. If the block is bored .030 over there should be no problems with the piston fit. They have heard of people doing it either way with very little difference in performance, if any. I guess if 100th of a second means the difference, in winning first place (and the purse) or second, matching cylinder bore with piston might be worth it. There is very little difference between 1st and 2nd place.
I also ask about the compression ratio, because I was afraid mine might be to high. He told me , using their calculator, I would have 10.75:1 compression ratio using a .041 head gasket. Said it would run fine on 93 octane. I don't know of any station around here the sells 93 octane gas. Lucky to find 91 octane. So I ask about a .051 gasket and that brought it down to 10.4:1. A .061 gasket brought it down to 10.1:1. Turns out a set of gaskets goes for $185, Could probably buy a set of Hypereutectic -11cc dish pistons for that much. But that would probably mess up the balance job. He also told me aluminum heads could run a point higher in compression. (Ha, something I already knew.) Due to heat dissipation with aluminum heads. They run cooler.
Then I ask him if they had any snow up there in ole Tennessee. He laughed and said "that's why your purchase hasn't shipped". Turns out they lost Monday and Tuesday because nobody could make it to work. They are way behind on their balancing so I probably have another week and a half to hurry up n wait.
That's about all I ask that might be relevant to this site, and this thread.
 
You need to know your quench distance. You can lower your compression with a thicker gasket, but your chances of detonation will go up when quench gets over .050".

You could also retard the camshaft timing a couple of degrees and lower your Dynamic Compression Ratio (DCR). That way you could keep your quench distance is the preferred range of .040" to .050". Retarding your camshaft timing 2° with raise your torque curve about 150 RPM.
Quench01.jpg
 
If you're getting the "NKB" heads from skip , he offers the same head w/68cc chamber ... that would drop your CR down to 10.2 or so, if I'm reading his ad correctly , the 4cc difference is a different set of valves w/ a dished or 'concave' face , might be worth looking at..
dave
I'd try to keep a tight quench .... .035-.040
 
I called Skip White Performance, and ask them a few questions about the rotating assembly. Here's what they told me. If the block is bored .030 over there should be no problems with the piston fit. They have heard of people doing it either way with very little difference in performance, if any. I guess if 100th of a second means the difference, in winning first place (and the purse) or second, matching cylinder bore with piston might be worth it. There is very little difference between 1st and 2nd place.
I also ask about the compression ratio, because I was afraid mine might be to high. He told me , using their calculator, I would have 10.75:1 compression ratio using a .041 head gasket. Said it would run fine on 93 octane. I don't know of any station around here the sells 93 octane gas. Lucky to find 91 octane. So I ask about a .051 gasket and that brought it down to 10.4:1. A .061 gasket brought it down to 10.1:1. Turns out a set of gaskets goes for $185, Could probably buy a set of Hypereutectic -11cc dish pistons for that much. But that would probably mess up the balance job. He also told me aluminum heads could run a point higher in compression. (Ha, something I already knew.) Due to heat dissipation with aluminum heads. They run cooler.
Then I ask him if they had any snow up there in ole Tennessee. He laughed and said "that's why your purchase hasn't shipped". Turns out they lost Monday and Tuesday because nobody could make it to work. They are way behind on their balancing so I probably have another week and a half to hurry up n wait.
That's about all I ask that might be relevant to this site, and this thread.

Yep no UPS last week at all. Some mail pick up and delivery, but they have 4 wd jeeps. I got a pile of stuff here to go out. I hope UPS makes it tomorrow. Stuff I ordered from Speedway last Monday has not made it. It normally takes 2 days. Now they are are calling for more tonight.
 
No I didn't get the heads from Skip, and its to late to change them as I already have them. The valves are dished so that might help. The pistons are supposed to be flush with the deck so my quench distance is only the thickness of the gasket itself. Wouldn't dish pistons just be another way of increasing quench? I think if I go with the 50 thousandths gaskets I should be alright. 10.4:1 with aluminum heads should be good with 91 octane gas. My intake closes at 64 degrees ABDC which should give me about 8.02 dynamic compression. I don't really know if that makes a difference or not. My intake centerline is 106 and the lobe separation is 110. That gives me 4 degrees advance, it's supposed to be degreed to 6 degrees advance. So if I just put the cam in with the timing marks aligned normally that will give me 2 degrees retarded timing. Do I have this right, or am I off in left field somewhere? I am really learning a lot of stuff, I just hope it's the right stuff.
 

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