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Bolt doesn't quite fit in pitman arm.

Now I like that solution, why didn't I think of that !

Way to go Neshkoro WinkingDog.jpg
 
Or, you could just run a tap through the hole and then use a locknut on the opposite side.
Well that's a great idea now that I drilled it lol. Not happy with clearances. I'm going to email Ron tomorrow, see if I'm doing something wrong vs how he designed it.

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You could drill the arm and weld in a sleeve with the bolt size in it to bush it. Don’t want any play in steering. If you can use it I have 7/8” od. 1/2” id. tube I can send you.
 
That's a straight arm, factory arms have a slight bend in them. I get long bolts so I have a smooth shank to go in the holes then cut them so a thread or two is out of the nut.

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I get long bolts so I have a smooth shank to go in the holes then cut them so a thread or two is out of the nut.

You could use shear bolts on the heim joints.
Shear Bolts NAS6204 | Aircraft Spruce

shear.jpeg

They're sized by their shoulder and grip lengths. They have a shallow head, and are a more accurate fit than standard SAE bolts.
 
And there are shoulder bolts that have the same size threads. You don't have to step down to a smaller nut.

McMaster-Carr

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Chop, I don't like to hijack someone's thread but I clicked on the Aircraft Spruce website. Where does it show the bolt size ( diameter and thread size)? Am I missing something or am I just too dumb to see it?
 
Here's another link that gives dimensions. There's SO many sizes.
Shop Bolts » Shear Bolts

If I were needing a certain size I'd have to contact them. I don't understand the correlating numbers.
 

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