I like your attitude! Heres what I'd try....I could weld in the brace between the hairpin @ when it is all said @ done I probably will. But I was trying to make a bolt on solution with parts that can be bought are with parts that are easily made .I can weld. But just not pretty. These guys have given me many ideas. Winter is setting in @ I'm going to try a few of them.
I like your attitude! Heres what I'd try....
Measure the OD on your hairpins. Get some tubing with that inside diameter, 3/16 to 1/4"wall. For each hairpin, cut 2- pieces about 4" wide x the dimension between the hairpin tubes - 1/2". That tubing you just bought, cut off 2 pieces 4" long. Now, split the 2 pieces length ways so you'll have 2 pieces that you can weld on the ends of those plates.
These plates will sandwich the hairpins. About 1" down from the top and bottom, drill 1 plate for a 3/8's bolt and tap it. The other plate, clearence holes.
Then in the center, drill a thru hole thru BOTH plates so you can have a stud to fasten the shock to it.....
On the 3/8's, for looks, I'd use some 3/8's flathead allen screws so it'd look nice and flat
I still say you should make some bushings to drop the tie rod below the frame & inside of the trailing arms......my first post way back when.........I will try to get a couple of photos that show how they will work on a bucket here in town today or tomorrow...........the KISS principle here......
Mike
Yea BB, I feel for ya, I understand....Part #s change, improvement in design/update, old vs new parts, a mfg. flaw, diff. manufactures'diff. dimensions, short vs long....any # of these things happen, even choosing the wrong part, not knowing happens.
You should aways have that BIG Hammer waiting in the wing!
My favorite tool for the stubbornness is my 5lb maul or my 5lb drilling hammer. After I beat the crap outta something I walk away and one of my guys will walk past me, I tell them I've had my Anger Management Class for today....
Beating on finely crafted expensive nice shiney freshly machined threaded parts IS my speciality....
I always say, gonna screw up, do it right....hahaha
I love those nice shiney spindle threads especially....
So Your The One that put that BIG Honkin' Assed Lower Blower Pulley on that old Hemi Motor that I couldn't get off!!!!I have always been the type to fix whatever is wrong--- and if not able to---fix it so no one can with the big hammer or the torch!
Just seen that pic today for the first time....I must be going mad or something. Anyway, yes, outta the way, should be plenty strong if its alum., cast steel and not some really cheap cast iron from China. Bolt should be fine, large enough, look closely to see if that stud is machined on the part or if its a stud just screwed in. If you look inside the hole, if its a screw in you should see a parting line or a recess if they didn't screw it all the way on because of the inside dia.View attachment 10602 I have clearance . Not much but nothing looks like it's going to hit. I just have to drill a new hole at top of the shock mount.
OK........the tie rod can touch the hairpins without a problem cause they will go up and down together, but do what you have to do to fix the problem........
Mike