tfeverfred said:
Sure, I'll do what I can.
First, the bottom tabs on my radiator were not out far enough to mount all the way on the TP radiator tabs.
Sorry, i hit the "submit" tab by mistake.
Okay, the mounting tabs on the radiator were not out far enough to use the TP tabs on the frame. So, I used a piece of metal stock and first mounted that across the tabs. The bottom of my radiator was flat, so all I did was drill a hole on each radiator tab. Then I set it on the piece of metal going across the frame, marked the holes and drilled. I then used bolts and mounted the radiator.
Next, my radiator is 21" tall. I set the shell against it, leaving a 1/4" gap between the top of the radiator and the inside of the shell. Because the TP radiator mounts are about an inch below the top of the frame, I had to cut 1" from the sides of the shell. This allowed the shell to set lower on the radiator and the sides of the shell rest on the radiator support.
I did not mount my shell directly to the radiator. I used the side tabs. I bent each one out so that they were parralel to the sides of the radiator. Then, I measured the distance between the tabs and the sides of the radiator. It came out to about 1" on the lower tabs and about 3/4" at the upper tabs. Then I went to Lowes and found nylon tubing that was already 1" in length and I found 4 bolts to go through the nylon tubes. I also got 4 nyloc nuts to fit the bolts. On the lower part of the shell, there was a hole on each side that lined up perfectly with the radiator side tabs. All I had to do was drill those holes wider to match the bolts. I then marked the radiator tabs and drilled them out as well. Place the nylon tubes in place and run your bolts through and place the nuts on.
For the top radiator tabs, the shell starts to curve at the point where the radiator tabs are. So, I cut the top nylon tubes, on one side, the shape of the curve. There were no holes in tha part of the shell, so I drilled them. I then marked and drilled the radiator tabs and drilled them to. I placed the nylon tubes in place, ran my bolts and placed the nuts on. The nylon is strong and everything is nice and snug.
In this pic of the bottom of the shell, you may be able to see how I have it.
I can explain things better on the phone, if you like. PM me your phone number and I can call you. I have unlimited long distance, so don't worry about the charges.