Keeper
Active Member
Just a side note, when making a single headlight mount like that, I also like to drill the lower backside so the tapered mount will now weld at the top and also the bottom (backside) this will keep things from ever wanting to fatigue just that top section of frame material... Do a test part, nothing fancy, weld it to a piece of frame material, hold the piece in a solid mounted vice, now either by hand or with a cheater tube, flex that mount until it breaks out of the frame, now you will understand why I do a though frame bracket, you can cross drill the tub for the wires, if you want them to stay inside the frame... Just me here as I have had to redo a few early brackets after some years of good driving by customers...
Could you clarify, I am not quite catching what you are talking about?
I was thinking of either slugging through the frame to make it a little more solid, or making a 1/8 plate and welding it to the top of the frame, then bolting through that. Currently the mounts are bolted all the way through to frame, but just tightening them down I can see the top of the frame dipping.