OK, I think it is time to address what is an ongoing problem, moreso in this particular forum than in some of the others. It is a touchy issue and my biggest concern is that raising the issue is going to cause hard feelings. Believe it or not, I am not trying to wind anyone up, so try not to get too fussed over anything I might say, from this point forward.
When we get someone asking for help with an engine problem, it seems about half of the time, the requests come with a real lack of any useful details. The other half of the time, the person wanting help gets overwhelmed with a dozen responses, with most of them being contradictory and the other most of them being downright wrong. Another half of the time, the person wanting help doesn't want to take and follow instructions. And the last half of the time, that person will not report back with details on what he is seeing, as a result of the advice he has been given.
Yeah, yeah, I know, it is impossible to have four halves of anything, but I think you get my drift.
I've raised this issue before, but it seems it could bear repeating.
If you have an engine problem you cannot sort, I have to believe you have at least tried to diagnose the problem before coming here to ask for advice. If that is the case, howzabout sharing what you have already tried, along with the results you saw, to save the rest of us a bit of time. If you don't have any spark and you've already checked things like primary voltage, then tell us that. I don't know how many times I have seen people ask for help, but when the first 147 people pile in with suggestions, the person asking for help will say, "I've already checked that," and, "I've already tried that." So, if you are asking for help, tell us what you have tried and what you have learned.
Details, details, details, give us the details. When someone says their car won't start, I find I don't know where to start, when it comes to trying to help. Heck, I don't know, is there fuel in the tank? Is there a battery in the car? Is the battery actually hooked up with the battery cables? Have you actually inserted the key in the ignition? I find most cars refuse to start without a key. Remember, if your car won't start and you are right there, on the scene, and cannot make it run, it is a much bigger problem for those of us who are hundreds or thousands of miles away to diagnose what is happening.
Then we come down to the problem when everyone is trying to help. I like when people show a willingness to help, because that shows people are being community-minded. And that is what makes discussion forums tick, having community-minded members. But if you are going to try to help, take a moment to assess your ability to help. Are you really capable of helping someone diagnose a problem of this kind? Are you really capable of coming up with a solution to the problem, or are you just trying to be community-minded?
Whilst I am reluctant to single anyone out, here is a perfect example of how using a shotgun approach can really foul up the process. 21Scott is going to end up thinking I am picking on him, but I am merely using his responses as an example.
From your description, I would say your to rich.
21Scott, that is something that is pretty obvious to everyone. If a plug is carbon-fouling, that particular cylinder is likely seeing more fuel than it is capable of burning. But this isn't really diagnosing the problem, because we do not know if the cylinder is seeing too much fuel, or if the ignition system is coming up lame.
You can go one jet size down, and set the mixture screws.
At first blush, this seems to make good sense, but then we realize you are talking about two, completely different carb circuits, one being the idle circuit, the other being the main circuit. And, from the data in the original post, how can you possibly rule out even a third possible circuit, that being the choke system? Butch says he does a lot of short hauls, so this problem could be something as simple as a choke that is not opening up.
run your engine to full operating temp, then lower the idle so that any turn of the mix screws will be noticed. turn in until engine almost stalls, and turn out 1/8 turn each until it smooths out. go one 1/4 turn out more each.
I see a couple of issues in the above.
#1 - I hate to be a grammar Nazi, but nothing makes a post more difficult to read than one where people fail to use common rules of grammar. The first word of a sentence should always be capitalized and punctuation should always be used to indicate the end of a sentence. Typing a post in all lower-case only makes it harder for people to read, same as posting IN ALL UPPER-CASE LETTERS. I realize we all make mistakes (I can be one of the worst, as I am almost always in a hurry and never take enough time to proof-read what I have written), but if we all use some common sense when composing a post, it can really help out the people who will be reading it.
#2 - If anyone is going to try to adjust idle mixture screws without a vacuum gauge, the process 21Scott gives is not reliable. First of all, set the idle speed screw, to achieve the idle you want/need. Focusing on just one mixture screw, slowly turn it in, until you notice the idle dropping. Then, start backing the screw out until you notice the idle picking back up, but keep going until you notice it dropping again. Then, turn the screw back in, until you get the highest idle speed. Then, go back to your idle speed screw and set the idle back to the number you want/need. Now, use the same process with the other screw, adjusting it for the highest possible idle speed. Then, go back to your idle speed screw and adjust it to get back to your target idle number. Now, go back to the first screw and start all over, following the exact, same procedure as before. You will notice the adjustment range will have narrowed, this time around. Just keep working, from idle speed screw to idle mixture screw, back to the idle speed screw, then over to the other idle mixture screw.
I prefer to use a vacuum gauge, setting all three of those idle screws for the highest, possible vacuum level. Then, there is no question it is right.
This business of an 1/8th of a turn here and then a 1/4 turn for good measure will not work the same, from vehicle to vehicle, because there are so many variables that come into play. Engine size, camshaft design, intake manifold design, ignition timing, and if you are really close with all of those, then even exhaust design can start having some effect. A 1/4 turn on a mixture screw might get a closely-tuned idle circuit completely out in left field, so don't fall into the trap. There will always be the one guy who has no clue what he is doing, but someone told him to add that extra 1/4 turn, so he figures if a 1/4 turn is good, then 3/8's of a turn will be just that much better.
Remember in is rich, out is lean.
As someone has already pointed out, that is simply not correct in most cases.
IF the carb has a reverse idle circuit, then you are correct. However, if the carb has a standard idle circuit, then you are wrong. On nearly every carburetor ever built, the idle mixture screw needle is simply an obstruction to the amount of air-fuel emulsion passing through the idle circuit. Screw the needle in and you are cutting down the amount of emulsion moving through that passage. Back the needle out and more emulsion can flow.
If you are unable to lean it, you can drill 1/8" holes in the primary's.
No, no, no, no, no! Do not ever start indiscriminately drilling holes in throttle blades, particularly not in something that is being driven on the street. If you have a carb set for a race motor, you might not be able to take enough idle fuel away from it, which means drilling the throttle blades might be your only option. But the odds of ever having a street carb set up so rich are almost nil. Remember, once you start drilling throttle blades, you will want to be sure you have a ready supply of them, because they cannot be un-drilled. And yes, I have used pop rivets as an emergency fix at the race track, to plug up holes people have drilled in throttle blades.
When you are seeing carbon fouled plugs, you need to think your way through everything. Is fuel pressure acceptable, and not standing the needle off the seat? Is the float level set correctly? Is the choke opening properly? If it is a Holley, is the power valve blown? If you are certain the power valve is OK, is it opening at a level that is not introducing fuel before it is needed? Are idle mixture screws set properly? Are the main jets correct for the conditions? Is the accelerator pump nozzle properly sized and is the pump properly timed? My point being is that an improperly set choke can carbon foul a plug. A improperly adjusted float can carbon foul a plug. A blown or improperly-selected power valve can carbon foul a plug. Excessive fuel pressure can carbon foul a plug. Look at that, we've not gone anywhere near the idle mixture screws, the main jets, or Heaven forbid, the throttle blades. Nor have we considered that a dirty and damp distributor cap can carbon foul a plug, as can an oxidized distributor cap terminal, or an oxidized rotor tip, or a bad plug wire.
Let me be clear, the process I described above, was in no way to cause conflict, but it worked for me some 26 years ago, and I'm still it driving it today. Thanks everyone
And to show I really am not trying to pick on you, let me say that I have no question you are correct in saying this. But when we start assuming apples are oranges, or vice-versa, then we are only assuming. Assuming is not a good diagnosis procedure and it makes for even worse tuning. And to think that the idle mixture settings for your own vehicle would be the same for everything? That just isn't how things work.
If you have an engine problem, use the most important tool you will ever own - that gray matter between your ears. Think about the problem and then think about all of the things that could be causing the problem. Don't run off to the parts store with a shopping list, because you still have not identified what is wrong. How can you ever hope to fix a problem, when you cannot even identify the problem?!? Start looking and testing, until you sort out what is wrong, then you only have to address the one issue. And if the problem is something as simple as a float level set too high, then there is no need to dash out and buy anything.
And last, but not least, let me remind everyone the information published in this Web site may be outdated or wrong in one way or another, and should not be used without independent verification or consultation with a professional. I always recommend everyone take any advice they get here with a grain of salt. You might even want to add a slice of lime and a shot of tequila.