Indy, did you change the alternator's pulley or did it come with a double groove one?
Since I had it built by an individual, I bought the pulley and had it shipped to him. Can't find
the PN, but I did find this interesting info from my post on another forum.
Belt Load Limitations
Drive belt width is a critical factor in selecting a replacement alternator.
Commonly-installed vee-belts and multi-groove serpentine belts have specific
limits regarding the amperage and horsepower loads they can support.
As a rule of thumb, 12-volt alternators use one horsepower for every 25 amps
of output, or to put it another way, their ratio of output to horsepower load is
25:1. So, when selecting a new alternator, you need to size it for the limits of
the capacity of its drive belt. Otherwise, your system will be plagued by
premature belt wear, belt slippage and potential damage to your alternator
and engine.
See the following chart, and note that dual vee-belts and serpentine belts can
support much larger loads.
Selecting an Alternator | West Marine