I hope to complete this project tomorrow while the wind speed is below 10 mph, probably stillMaybe consider taking some scrap pieces of 1/8" and 1/4" and doing some practice welds with different settings.
If I understand you correctly, you are trying to get away from any 90° corners with elongated hexagon ?Made the 1/4" plate like an elongated hexagon with rounded "corners". Have the height of the plate come out to the radius of the tongue or just shy( ~ 1/8") D-ring to plate ~140amp (I'm use to stick) Plate to tongue ~70 amps. Is the frame galvanized? You could put some rosettes in the plate too.
Getting ready to weld on the D-Rings to the tongue on the trailer. I'm far from a good welder, so I'm trying to give myself the best chance of success. Instead of welding the D-Ring directly to the tongue,
I'm thinking that welding it to some 1/4" plate first where I can be in the most comfortable position
and then welding that plate to the tongue. This way I get to put a weld on all 4 sides and spread the
load out. Sound right ?
Comments ?
View attachment 18798
.
Yes, sorry forgot that important detail!I assume you are talking about MIG welding.
That sounds like would be over kill which I'm not against most of the time. But I only have soI meant for the height, you have a 2 x 6 rectangle tubing, 6" on the vertical. How much of a radius is on the corners of the tongue? 1/4"? 6"- (2x1/4") - 1/8"= plate height of 5 3/8". As far as the width, I would make it ~ 10-12" across the rounded points.
That seems to be my plan of attack. More than one person has suggested something very similar.Hotter is my thought, spread the puddle, not just a bead. Use the arc to blend the steel. When I weld heavier pieces to lighter, I start on the heavy and blend to the thin, if that makes sense to you. Good ground and prep is helpful.
That has crossed my mind, but for some reason it got pushed aside until you brought it up again. I textedYou have admitted you are not a great welder and not sure of the best method to give yourself "the best chance of success". That would be a professional welder with the fabrication knowledge in this area. No "good enough" at this stage.
I'm thinking it would be too far back from the nose of the tongue. Also I would have to
Thanks Mountainman for getting me back on track !It is obvious by your choices throughout this thread that you are wanting this trailer to be the highest quality possible. In view of your upgrading the safety chains to the level that you have, why would you not get a professional welder to weld the D-rings on?