I read all the posts so hopefully I have it all straight.
- hot coolant flows out the intake manifold into the top of the radiator, down the radiator where it is sucked out of the bottom of the radiator. I have not seen any other way.
- You mentioned you have an Explorer engine. The Explorer V8 engine uses a reverse flow water pump and a reverse flow ONLY water pump. They are the same as the 94-95 Mustang and the last 302 T-birds. It is totally different from the normal SBF waterpump and does not interchange with anything else. You couldn't screw it up if you wanted to (other than putting the belt on backwards)..
- Can you post a picture more from the front so we can see the belt configuration? I couldn't really make anything out from the side.
If you only have a 1200 cfm fan I would replace that first. That is not enough to cool a cup of coffee.
I am a big fan of Stewart Component water pumps. They flow more and are very affordable. I have them on a couple of my sbf and have used them in 100+ temps and they work fine. The one in my 56 is over 15 years old.
Stewart Components
They use Robert Shaw thermostats because they flow better. They drill a couple little holes in them but regular Robert Shaw thermostats can be ordered and you just drill your own hole.
Stewart Components
That being said, a stock water pump should be fine with a stock engine.
Here is a picture of the SPAL fan I used to replace my cheap no name one that quit after 2 years. I made a little shroud out of 16 ga sheetmetal and bent it on my workbench with some plywood and a hammer.
Below is a picture of the 94/95 Mustang unit I have on my 56. You can see the amount of belt contact I have around the wp pulley. I tried less in the first design and I had too much slip.